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Researchers develop 'instruction manual' for creating 'metallic glass'

16 September 2015

Creating futuristic, next generation materials called 'metallic glass' that are ultra-strong and ultra-flexible will become easier and cheaper, say researchers.

Image: Shutterstock

Sydney, Australia based University of New South Wales (UNSW) researchers say that they can predict for the first time which combinations of metals will best form these useful materials that behave more like glass or plastic than metal.

While still being metals, they become as malleable as chewing gum when heated and can be easily moulded or blown like glass. They are also three times stronger and harder than ordinary metals, on average, and are among the toughest materials known.

"They have been described as the most significant development in materials science since the discovery of plastics more than 50 years ago," says UNSW's Dr Kevin Laws.

Most metals are crystalline when solid, with their atoms arranged in a highly organised and regular manner. Metallic glass alloys, however, have a highly disordered structure, with the atoms arranged in a non-regular way.

"There are many types of metallic glass, with the most popular ones based on zirconium, palladium, magnesium, titanium or copper," says Dr Laws. "But until now, discovering alloy compositions that form these materials has required a lengthy process of trial and error in the laboratory."

In a new study, published in the journal Nature Communications, Dr Laws and his colleagues describe a new model of the atomic structure of metallic glass, which allows scientists to predict the metal combinations that will have glass-forming ability. They have used their model to predict more than 200 new metallic glass alloys based on magnesium, silver, copper, zinc and titanium over the past few years.

"With our new instruction manual we can start to create many new useful metallic glass-types and begin to understand the atomic fundamentals behind their exceptional properties," says Dr Laws. "We will also be able to engineer these materials on an atomic scale so they have the specific properties we want.

"Metallic glass alloys are expensive to manufacture and to date have only been used in niche products, such as ejector pins for iPhones, watch springs for expensive hand-wound watches, trial medical implants, and tennis racquets and golf clubs. They are also planned for use in the next Mars rover vehicle.

"But if they become easier and cheaper to make, they could be widely used in many applications including as exceptionally strong components in personal electronic devices, in space exploration vehicles, and as hydrogen storage materials in next generation batteries."


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