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Power-generating knee strap hints at end for batteries

07 July 2013

Battery-powered devices could soon be a thing of the past thanks to a group of UK researchers who have created a novel energy harvester.

Knee-joint piezoelectric harvester. It is worn on the external side of the knee and fixed by braces. Inside, a hub carries a number of bimorphs, which are plucked by the ring-mounted plectra as the joint rotates during walking

A group of UK researchers from Cranfield University, The University of Liverpool and University of Salford have created a novel energy harvester to power some of the latest wearable gadgets.

By strapping the energy harvester to the knee joint, a user could power body-monitoring devices such as heart rate monitors, pedometers and accelerometers by simply walking and not have the worry of running out of power and replacing batteries. Soldiers may find this device particularly useful as they often have to carry up to 10kg of power equipment when on foot patrol.

The energy harvesting device, which is designed to fit onto the outside of the knee, is circular and consists of an outer ring and central hub. The outer ring rotates as the knee joint goes through a walking motion. The outer ring is fitted with 72 plectra which "pluck" four energy-generating arms attached to the inner hub.

As an individual plectrum deflects off one of the arms—which are called bimorphs—it causes it to vibrate, much like a guitar string, and generates the electrical energy.

"A bimorph is a type of piezoelectric device capable of converting mechanical energy, such as the vibrating caused by the plectra, into electrical energy, and vice versa. Piezoelectric materials have long been used as sensors in SONAR and ultrasound scanners and have recently been the focus of attention in the field of energy harvesting," said lead author of the study Dr Michele Pozzi.

At the moment the device can harvest around two milliwatts of power but the researchers believe that with a few realistic improvements it could exceed 30mW of power, which could allow new generation GPS tracking, more advanced signal processing and more frequent and longer wireless transmission.

In this study, the energy harvester was tested on a knee motion simulator which reproduced the gait pattern of a human. The researchers were able to accurately control the simulator by examining the intricate detail in the movements of the knee joint by placing a selection of reflective markers on a human subject and using motion capture systems to monitor their walking pattern.

The subject was also fitted with three backpack loads to observe how the knee joint would move under a heavier load.

The knee itself is an ideal starting point for energy generation as it has a large change in angle during walking and does so at significant speeds. A device attached to the joint could therefore generate large amounts of power.

"There is an on-going project looking at manufacturing a more compact and truly wearable harvester. At the moment we are using precise but cost-effective manufacturing techniques for the plectra and casing and anticipate that remaining parts will be moulded industrially, slashing the cost. I'd put a cost tag of less than £10 for each harvester on a large scale production," continued Dr Pozzi.

This study was initially funded by the EPSRC and DSTL as part of a joint project to reduce the heavy battery burden on dismounted soldiers.

To find out more about the device, click here to read an article published in the July 2012 issue of Smart Materials and Structures.


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